Industrial Casters & Caster Wheels in Kansas

Casters from Berry Material Handling

The right caster makes a loaded cart easy to push, keeps equipment where it belongs, and protects the floor your forklifts run on. The wrong one flat spots, locks up, or fails under load. Berry Material Handling supplies industrial casters and caster wheels for warehouses, distribution centers, manufacturers, and shops across Kansas.

We work with several caster manufacturers, so we can match the caster to the job instead of forcing one brand into every application. Need a quick replacement? We keep common sizes on our caster wall. Need something engineered for a heavy or high-cycle application? We will spec it with you.

  • Light, medium, and heavy duty casters
  • Swivel, rigid, and locking casters
  • Dual wheel solid pneumatic casters
  • Polyurethane, phenolic, steel, and rubber wheels
  • Replacement casters matched to what you already run

New casters only, sized and quoted by trained people to meet your application.

Polyurethane and phenolic caster wheels on display at Berry Material Handling

Swivel Casters and Rigid Casters

Most industrial carts use a mix of both. Two swivel and two rigid casters steer easily and track straight down long aisles. Four swivel casters give full maneuverability in tight spaces. We help you pick the layout that fits the way your team actually moves loads.

Swivel Casters

Rotate a full 360 degrees for turning in tight aisles, workcells, and around racking. Available with swivel locks and wheel brakes.

Rigid Casters

Fixed to roll forward and back only. Ideal for long, straight pushes and for keeping heavy carts and tugger trains tracking true.

Locking & Braking Casters

Wheel brakes, total lock brakes, and swivel locks keep carts, workstations, and equipment from drifting while loading or working.

Light, Medium, and Heavy Duty Casters

Load capacity is the first thing we size. Each caster has its own rating, so the total capacity of a cart depends on how many casters carry the load and how level your floors are.

Light Duty Casters

Under 500 lbs. Utility carts, tool carts, shop equipment, and light shelving on smooth floors.

Medium Duty Casters

500 to 2,000 lbs. Warehouse carts, parts racks, mobile workstations, and in-plant material handling.

Heavy Duty Casters

Over 2,000 lbs. Die carts, tooling, machinery, transfer carts, and tugger trains that move heavy loads every shift.

Quick Sizing Rule

Add the cart weight to the heaviest load, then divide by the number of casters minus one. A 3,000 lb loaded cart on four casters needs casters rated for at least 1,000 lbs each.

Caster Wheel Materials

The wheel decides how a caster rolls, how quiet it is, and what it does to your floor. Here is how the common industrial caster wheel materials compare.

WheelBest forKeep in mind
PolyurethaneMost warehouse and plant floors. High capacity, quiet, floor friendly, resists cuts and chunking.The best all around choice for concrete. Not ideal for very high heat.
PhenolicHeavy loads on smooth floors, easy rolling, oil and grease resistant. High temp versions for ovens.Hard wheel. Can chip on rough floors, debris, or floor joints.
Cast Iron & Forged SteelThe heaviest loads, high impact, high heat, and rough industrial use.Loud and hard on floors. Best where capacity matters more than floor protection.
Rubber & Solid ElastomerQuiet, cushioned rolling for lighter loads and floors that need protection.Lower capacity and higher rolling effort than polyurethane under heavy loads.
Top plate and threaded stem industrial casters side by side

Caster Mounting Options and Wheel Sizes

A caster has to bolt on before it can roll. We match the mount to your cart or equipment and confirm the overall height so your deck stays level.

  • Top plate casters bolt to the frame and handle the heaviest loads
  • Threaded stem casters for equipment legs and shelving posts
  • Grip ring and expanding stem casters for tubular frames
  • Common wheel sizes from 3 inch through 12 inch and larger

Larger wheels roll easier and handle floor cracks, dock plates, and debris better. Wider wheels spread the load and carry more weight.

Specialty and Heavy Duty Industrial Casters

Some applications need more than a standard caster. Through our manufacturers, we source casters built for tough conditions.

Ergonomic Casters

Lower push and pull force so operators move heavy carts with less strain.

Kingpinless Casters

No kingpin to loosen or snap. Built for shock loads and constant use.

Shock Absorbing Casters

Spring loaded designs that protect loads and carts from rough floors and impacts.

Stainless Steel Casters

Corrosion resistance for washdown, food processing, and wet areas.

High Temperature Casters

Wheels and bearings rated for ovens, dryers, and hot process areas.

Noise Reducing Casters

Quieter rolling for busy plants and shared workspaces.

Caster Skates

Low profile rollers for moving machinery and heavy equipment.

Drive & Motorized Casters

Powered options for carts that are too heavy to push by hand.

How to Choose the Right Caster

Four questions get you most of the way to the right caster. If you are not sure on any of them, we will work through it with you.

Capacity

What does the cart and its heaviest load weigh, and how many casters carry it?

Floor

Smooth sealed concrete, rough or cracked floors, dock plates, or outdoor surfaces?

Environment

Heat, cold, washdown, chemicals, oil, or metal chips on the floor?

Movement

How far, how often, and how fast it moves, and whether it needs to steer or lock.

Want the full breakdown? Read our guide: How to Choose Industrial Casters and Caster Wheels.

Caster Replacement and Sizing Help

Worn casters cost more than they look. Flat spotted wheels, wobbling swivels, and seized bearings make carts harder to push, damage floors, and slow your team down. Replacing a full set is usually faster and cheaper than living with them.

Bring a caster into any Berry Material Handling branch, or send us the wheel diameter, wheel width, mount type, plate or stem size, and the load it carries. We will match it or recommend a better fit for the job.

Get Replacement Casters
Berry Material Handling team member matching a replacement caster

Industrial Casters Across Kansas

Berry Material Handling supplies casters and caster wheels from three Kansas locations, alongside the forklifts, racking, and warehouse equipment your operation already runs on.

Caster FAQs

How do I figure out what load capacity caster I need?

Add the weight of the cart or equipment to the heaviest load it will carry, then divide by the number of casters minus one. On a four caster cart, divide by three. That builds in a safety margin for uneven floors where one caster leaves the ground.

What is the difference between swivel and rigid casters?

Swivel casters rotate 360 degrees so the cart can turn in any direction. Rigid casters only roll forward and backward. Many industrial carts use two swivel and two rigid casters so they steer easily and track straight over long runs.

Which caster wheel is best for concrete floors?

Polyurethane wheels are the most common choice for warehouse concrete because they carry heavy loads, roll quietly, and protect the floor. Phenolic wheels roll easily under heavy loads on smooth floors, and forged steel wheels are used for the heaviest loads where floor protection matters less.

Can you match a caster I already have?

Yes. Bring the caster to a Berry Material Handling branch or send us the wheel diameter, wheel width, mount type, top plate or stem size, and load requirement, and we will find a match or a better fit.

Do you sell used casters?

No. Berry Material Handling supplies new industrial casters and caster wheels only.

Get the Right Casters for Your Operation

Tell us what you are moving and where. We will size it, quote it, and get it to you.

x

We care about your privacy.

We use cookies to make your experience of our websites better. By using and further navigating this website you accept this. Detailed information about the use of cookies on this website is available by clicking on more information.